✓ TradeExamPro

TradeExamPro › Welding › Welding fundamentals and inspection

Processes practice questions

40 questions from the welding fundamentals and inspection practice test.

Processes practice test

10 questions, graded as you go, with the reason for every answer. No sign-up.

What this covers

Sample questions

Which type of welding power source output is used for SMAW?

  1. Constant current
  2. Constant voltage
  3. Constant wattage
  4. Constant wire speed
Show the answer

A. Constant current

SMAW uses a constant-current (drooping) machine so that the amperage stays close to the set value as the welder's arc length changes by hand. Constant-voltage machines are used for wire-fed processes such as GMAW and FCAW, where the arc self-adjusts.

Reference: Welding power sources: constant current vs constant voltage

In the classification E7018, what does the third digit, 1, tell the welder?

  1. The electrode runs on one polarity only
  2. The electrode can be used in all positions
  3. The coating contains one percent moisture
  4. The electrode is for single-pass welds only
Show the answer

B. The electrode can be used in all positions

The next-to-last digit is the position digit: 1 means all positions, 2 means flat and horizontal fillets only. Polarity and coating type come from the last digit read together with the position digit, not from the position digit alone.

Reference: AWS A5.1 electrode classification: position digit

A pipe welder needs a deep, digging arc with a fast-freezing puddle for an open-root pass run on DCEP. Which electrode is designed for that?

  1. E6010
  2. E7024
  3. E7018
  4. E6013
Show the answer

A. E6010

E6010 has a high-cellulose coating that gives a forceful, deeply penetrating arc and a thin, fast-freezing slag, which is why it is the classic open-root electrode. E7018 has a softer arc and a heavier slag, and E7024 is a high-deposition flat and horizontal electrode.

Reference: SMAW electrode groups: fast-freeze, fast-fill, fill-freeze, low-hydrogen

Other topics